How to Optimize Your Hi-Gel™ Corn Extrusion Process
February 22, 2023
As you have read this month, over years of continuous technological advancements and market demand, Insta-Pro has developed an innovative processing solution for corn extrusion. This has been…
Author: Kinoti Kaburu
Uncovering Hidden Losses in your Operation
December 28, 2022
As a manager of a facility, you may find yourself looking at your revenues and wondering why numbers are not adding up as you had initially projected. I…
Author: Kinoti Kaburu
Minimizing Equipment Downtime
November 30, 2022
Equipment failure is costly because of repair expenses, interrupted production, and the risk of injury. In this blog I will highlight ways you can mitigate the risk of…
Author: Kinoti Kaburu
Consistency is the Key to Success.
February 18, 2021
What makes a quality ExPress® soymeal? That’s a question we get asked a lot. Most recently, I was contacted by one of our customers in India who had…
Author: Gregory Komnik
Measuring Moisture: It’s Easy and Greatly Affects Ingredient Prices
November 12, 2020
We often get asked about ingredient quality measurements and what can be done to improve them. Thankfully, there is a lot that can be done. Using animal experiments…
Author: Dave Albin
How to select the capacity for your machines
May 17, 2018
When doing a project for a plant, you may have to consider if you need an extruder at a higher capacity or more extruders that accomplish the desired…
Author: Belen Diaz Cisneros
Production Line Cleaning Part II
October 20, 2016
In Part I of my blog series, we talked about cleaning the handling equipment prior to the extruder. That part of the line sees mostly dry cool product…
Author: John Doud
Cleaning Equipment
September 1, 2016
In my 10 years working in service, I have seen plants varying in size, extruding several different products and using several different pieces of equipment throughout the process.…
Author: John Doud
Maintenance & Repairs: Dealing With Them Properly
August 25, 2016
In this blog I will discuss maintenance and repairs. In my next blog, I discuss the importance of cleaning and maintaining auxiliary equipment. Certain repairs can be patched…
Author: John Doud
Keeping Your Preconditioner Clean
June 9, 2016
If you own an Insta-Pro extruder with a preconditioner you know it requires maintenance. The preconditioner is a blender vessel with a main shaft and adjustable paddles designed…
Author: John Doud
Durable Equipment and Parts Give You a Better Product and Better Return on Investment
July 17, 2014
During my frequent visits to food and feed plants in Latin America, I often encounter under-performing extruders due to the replacement of factory parts with locally-made, copied parts.…
Author: Adam Sackett
What’s The Problem?
July 3, 2014
Anyone who has spent any time working on a production line knows the scenario: The line is running along just fine when all of a sudden, a problem arises.…
Author: John Doud
Service Departments and Scheduled Maintenance
April 8, 2014
Service after the sale is a value added product. Often times we look at a service business as someone trying to get extra money out of our purchase.…
Author: John Doud
Cold Weather Operation
February 25, 2014
If you are like us in the Midwest, it has been extremely cold this year. Cold weather can make operating your equipment like an extruder or oil press…
Author: Jim Little
Non-Insta Pro Parts
July 9, 2013
I want to share a little experience I had recently with some knock off spare parts. Last month we got in an old Model 2500 extruder on a…
Author: John Doud
How Can I Tell When My Parts are Worn Out?
June 4, 2013
One of the most asked questions by customers when they encounter problems with their extruders deals with a part’s life. Simple inspection of both the inlet chamber and…
Author: John Doud
How to Avoid Getting the Wrong Spare Parts
May 7, 2013
During the time around the holidays, I spent a few days helping out in the parts department for the end of the year rush. Many customers have a…
Author: John Doud
The Extruder Shop
February 12, 2013
This post will cover some of the additional tools and equipment that are often overlooked when extrusion plants go into operation. This is especially important for the producer that…
Author: John Doud